Going into 2025

Got a lot on your plate? We’ve got you covered!

Our journey has been one of learning, innovation, and refinement, and as we step into 2025, we are sharpening our focus on developing a new product category — plates.

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Published 27 February 2025

At PulPac, we are continuously pushing the boundaries of what is possible with Dry Molded Fiber technology, working towards a more sustainable future by replacing single-use plastics. Our journey has been one of learning, innovation, and refinement, and as we step into 2025, we are sharpening our focus on developing a new product category — plates.

Serving up sustainability 2025

The global market for single-use plates is expanding rapidly, fueled by increasing consumer demand for convenience and sustainability. Valued at approximately USD 5.6 billion in 2023, the market is projected to grow to around USD 10.0 billion by 2033, with a CAGR of 6.0%. North America currently holds the largest market share, accounting for over 40% of global revenue, followed by Europe, where stringent regulations on single-use plastics drive demand for more sustainable solutions. Asia-Pacific is also emerging as a key region in this transition.

Meeting high expectations—from performance to compliance

With growing environmental awareness and regulatory pressures such as the EU’s Single-Use Plastics Directive (SUPD), the Packaging and Packaging Waste Regulation (PPWR), and various U.S. initiatives, the shift towards biodegradable and compostable materials has never been stronger. At PulPac, we recognize this shift and are committed to developing Dry Molded Fiber plates that meet both consumer needs and regulatory requirements.

Overcoming the barrier challenge

Developing a commercially viable product requires attention to every detail. One of the key challenges is barrier development — ensuring that our plates can handle various food applications while remaining fully compliant with industry standards. Our focus is on implementing compliant oil and grease-resistant (OGR) barrier solutions that meet regulatory demands without compromising recyclability. This is a crucial step in unlocking the full potential of Dry Molded Fiber plates. Last years, we’ve been focusing a lot on our Hot Lid, where a key success factor was the right barrier solution, and we now see the potential in further product developments as well.

Collaboration for a circular future

Our in-house Chemistry & Material team, in collaboration with industry partners, is dedicated to overcoming these challenges. By working closely with our network, we ensure that our plates are not only high-performing but also truly sustainable. Recyclability remains a core priority, ensuring our products contribute to a circular economy rather than ending up in landfills.

As we continue to refine and develop our Dry Molded Fiber plates, we invite industry leaders, brands, and stakeholders to connect with us. If you are interested in exploring how our technology can support your sustainability goals, we welcome the opportunity to collaborate on how to industrialize your own plate development project.