Dry Molded Fiber Machinery

Production platforms engineered for impact

From high-volume production to bespoke solutions, our platforms, developed with world-leading machine builders, are engineered for efficiency, scalability and impactful results in Dry Molded Fiber manufacturing.

Dry Molded Fiber Machine Platforms

Tailored to a world ready for change

To drive the shift to sustainable packaging, we’ve partnered with the world’s leading machine builders. Together, we offer both turnkey platforms and bespoke machine solutions, designed to meet diverse production needs—whether exploring the technology, scaling up for high-volume output, or creating specialized applications. Dry Molded Fiber manufacturing has never been more accessible.

THE PULPAC MODULA

Modularity and capacity

The PulPac Modula is a versatile, modular production line designed for high-volume manufacturing. It supports both standardized applications and tailored designs, offering single-line capacity with the flexibility to adapt and scale. Perfect for producers aiming to meet large-scale demand with efficiency.

THE PULPAC SCALA

Compact but complete

The PulPac Scala, built on a plastic injection molding platform, is a compact, plug-and-play machine that delivers all the benefits of Dry Molded Fiber. The launch version is optimized for lid production, with additional applications to follow. Ideal for entering the market quickly, starting small, and scaling up as demand grows.

The PulPac Modula

Footprint

L 19.5 x W 4.1 x H 4.5m

Max. no. of cavities

24 Cold Lids

Forming area

1000 x 600mm

Press (vertical)

300 tons

Material usage

99%

The PulPac Scala

Footprint

L 9.3 x W 2.5 x H 2.8m

Max. no. of cavities

9 Cold Lids

Forming area

500 x 500mm

Press (horizontal)

300 tons

Material usage

99%

Designed for efficiency

Speed and high conversion in minimal floorspace

The PulPac Modula achieves cycle times as fast as 3.5 seconds. For products like coffee lids, it can convert up to 2.6 metric tons of pulp in 24 hours. The PulPac Scala, small yet powerful, achieves a cycle time of 3.8 seconds, converting just under 1 ton of pulp within the same timeframe. The PulPac Modula’s conversion rates are limited only by press size, allowing larger presses to further increase output.

Factory space is a critical cost factor, and our streamlined process minimizes this by transforming raw material into finished products in a single machine—no additional material preparation required.

Modula or Scala?

We’ll help you find the best fit for your needs!

The PulPac Modula Platform

Engineered as a modular production line, ready for food grade production of high volume and affordable Dry Molded Fiber products.

What to expect from

PulPac Modula

Cycle time

3,5 s

Yearly Output up to

250M

In-line recycling

99%

PulPac scala

The power of knowledge and beauty of irony

Huarong Group has built injection molding machines for the plastic industry for 40 years. By combining that knowledge with our technology, we repurposed a machine to replace what it was once built to produce.

— Learn more about the development of Scala from Steve Yu, Overseas Sales Manager, Huarong Group

How to start dry molding?

We’ll take you through the license process and set agreements up. When you’re ready for it, our turnkey partners are the one-stop shops that take orders, assemble the machines, deliver them, and help you get the most out of your equipment.

Our machine partners

As our community of licensees grows, so does our network of partners. We’re proud to collaborate with renowned machine builders like TechTribe, Curt G. JOA, Huarong, Optima, and Andritz. Together, we’ll help you implement Dry Molded Fiber into your production.

Questions you might have…

Are there any special requirements for the production environment (temperature, humidity)?

Depending on the local climate and time of year, the factory needs to be climate-controlled to control the quality of the products.

Do you supply the machinery?

We do not sell any machinery, but we have turnkey machine partners that do so and can help you make the most out of our production.

How many cavities is possible?

The number of cavities depends on the size/ depth of the cavity or the tonnage of the press.

How many operators are required to run the machinery at full capacity?

The estimated reference values for a production line is 1 to 2 FTE for standard operation.

How much energy is used during the process?

The estimated reference value for a PulPac Modula is ≈145 kW, and PulPac Scala ≈ 50 kW.

Is it possible to have end of line automation to handle finished products?

Yes. Our turnkey machine partners, as well as other machinery partners, have extensive experience in delivering automation solutions suited to your individual needs.

What is the maximum mold area?

The maximum mold area depends on the number of molds, the size of the web and on the tonnage on the press.