PulPac and PA Consulting unveil Dry Molded Fiber Cap now testing with the Bottle Collective

Together with PA, we are excited to announce the development of Dry Molded Fiber bottle caps now testing with the Bottle Collective.

Subject tags

Published 17 September 2024

PulPac, the innovator behind Dry Molded Fiber technology, and PA Consulting (PA), the global innovation and transformation consultancy, are excited to announce the development of Dry Molded Fiber bottle caps now testing with the Bottle Collective. This innovation marks a significant leap forward for fiber-based packaging, offering brand owners a sustainable alternative that meets consumer demands for environmentally friendly products.

“We’re enabling the creation of entire bottles made from Dry Molded Fiber technology”

– Jamie Stone, design, innovation and sustainability expert at PA Consulting –

The introduction of fiber-based caps is a game changer for the packaging industry, supporting the transition to higher fiber content across more packaging solutions. By replacing traditional plastic caps with those made from Dry Molded Fiber, companies can significantly reduce their environmental footprint while providing consumers with a more sustainable choice. This marks the first stage of innovative developments in fiber-based caps and closures from PulPac and PA, with an upcoming range to be unveiled in the near future.

“We are thrilled to introduce this new bottle cap as part of our ongoing work with the Bottle Collective,” said Jamie Stone, design, innovation and sustainability expert at PA Consulting. “With our latest innovation in bottle caps, we’re enabling the creation of entire bottles made from Dry Molded Fiber technology, offering a sustainable and scalable alternative to single-use packaging.”

The Bottle Collective, including members such as Diageo, Logoplaste, Haleon and Sanofi, is a collaborative initiative founded by PulPac and PA Consulting, aiming to bring Dry Molded Fiber bottles to market at scale by 2025.

PulPac’s Dry Molded Fiber technology is uniquely suited to support a wide range of caps and closures, offering brands the opportunity to enhance sustainability without compromising on functionality. This development aligns with global efforts to reduce plastic waste and promote circular economies, aiming for over 95% fiber-based content in products, including caps and closures, helping companies meet stringent sustainability goals.

“We are just scratching the surface of this technology’s potential. Dry Molded Fiber products can be part of people’s lives in many ways, from a morning coffee on the go, to preparing the family dinner or serving a drink to long-awaited guests. Dry Molded Fiber can enhance these moments with sustainable, high-performing packaging solutions, said Sanna Fager, Chief Commercial Officer at PulPac.

Philip Fawcus, sustainable materials expert at PA Consulting, added “This bottle cap is not only a milestone in sustainable packaging but also a testament to the versatility and scalability of the Dry Molded Fiber technology. As the demand for sustainable packaging solutions continues to grow, we are proud to partner with PulPac and to remain at the forefront of providing innovative alternatives that meet both environmental and market needs.”


About PA

We believe in the power of ingenuity to build a positive human future. As strategies, technologies and innovation collide, we create opportunity from complexity. Our diverse teams of experts combine innovative thinking and breakthrough use of technologies to progress further, faster. Our clients adapt and transform, and together we achieve enduring results. An innovation and transformation consultancy, we are over 4000 specialists in consumer and manufacturing, defence and security, energy and utilities, financial services, government and public services, health and life sciences, and transport. Our people are strategists, innovators, designers, consultants, digital experts, scientists, engineers and technologists. We operate globally from offices across the UK, US, Netherlands and Nordics. Discover more at paconsulting.com and connect with PA on LinkedIn and X. PA. Bringing Ingenuity to Life. www.paconsulting.com

About the Bottle Collective

The PulPac/PA Bottle Collective is a collaborative initiative aimed at revolutionizing the bottle industry by developing and promoting sustainable packaging solutions. Through innovation and collaboration, the collective seeks to drive the transition to more environmentally friendly packaging, ensuring a better future for the planet. Learn more over at PA’s website or at our website.