Brands are invited to Blister Pack Collective

PA Consulting and PulPac invite brands to join forces to bring Dry Molded Fiber tablet blister packs to market.

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Published 05 December 2022

PA Consulting and PulPac launch new Collective to bring Dry Molded Fiber tablet blister packs to market

PA Consulting and PulPac are calling upon pharma, consumer health and FMCG industries to join the Blister Pack Collective to bring the world’s first Dry Molded Fiber tablet pack to market – minimizing the use of plastics for over-the-counter and prescription drugs and vitamins.

With 100,000 tonnes of plastic produced globally for medicine packaging every year, PulPac, the Swedish R&D and IP company behind Dry Molded Fiber, and PA Consulting (PA), the consultancy that’s bringing ingenuity to life, have launched a Blister Pack Collective to use PulPac’s technology to provide a recyclable and sustainable fiber alternative with minimal use of plastic to traditional non-recyclable PVC (Polyvinyl Chloride) blister packs.

These packs would be circular in paper-streams and still be functional, scalable, but most importantly affordable

– Sanna Fager, Chief Commercial Officer at PulPac

Dry Molded Fiber uses renewable pulp and cellulose resources to produce low-cost, high-performance fibre-based packaging. The proprietary manufacturing process uses less CO2 and almost no water to create highly versatile tablet arrays that match the design and tablet count of commodity PVC, providing a like-for-like, scalable solution for pharma and consumer healthcare companies to use.

Philip Fawcus, Dry Molded Fiber Technical Lead and Sustainable Materials Expert at PA Consulting, commented: “PulPac’s Dry Molded Fiber technology combined with the ingenious PA team has allowed the shapes, functions and features of current plastic blister packs to be translated into cellulose – a huge step for the industry as they seek sustainable packaging options.”

With an initial proof of concept to demonstrate viability, industry collaboration is now required to accelerate development.

Sanna Fager, Chief Commercial Officer at PulPac, commented: “The innovative tablet blister packs designed by the PA team demonstrates a viable fiber-based concept of a circular solution in cellulose that can solve a global challenge. Leveraging the benefits of our Dry Molded Fiber technology – instead of single-use PVC – these packs would be circular in paper-streams and still be functional, scalable, but most importantly affordable. Industry players that seek to be a force for sustainable change in the packaging industry are very welcome to join the collective in support of this transition to sustainability with rapid adoption and global impact.”

Jamie Stone, Dry Molded Fiber Design Lead and Sustainability Design Expert at PA Consulting, said: “It will take innovation and collaboration to tackle the climate crisis, and our partnership with PulPac epitomises this. Using our collective strengths, we have found a solution to tackle one of the huge plastic waste issues across industries reliant on tablet blister packs. We now need industry to join us and help accelerate the development of this ingenious solution and help remove tonnes of problem plastic waste from the planet.”

Organisations interested in pioneering the world’s first fiber-based blister pack and accelerating the industry transition from PVC should sign up here.

Media Contacts

Sanna Fager, Chief Commercial Officer PulPac, sanna.fager@pulpac.com
Ann Dynehäll, Chief Communications Officer PulPac, ann.dynehall@pulpac.com
Ashley Houk, PR Manager at PA Consulting, ashley.houk@paconsulting.com


About PulPac

We are the inventors of Dry Molded Fiber. Our groundbreaking technology helps producers within the packaging industry to swiftly transition toward circularity. With our cost-competitive, fiber-based alternative, they meet the market and planet’s needs for responsibly produced packaging but also gain leverage by spearheading the industry. With a global partner network, we build a community to ensure we reach our goal of making Dry Molded Fiber the new standard.

About Dry Molded Fiber

A brilliantly simple solution for packaging producers to meet the market’s and planet’s needs for responsibly produced packaging. Dry Molded Fiber enables a swift transition towards circularity, with a cost-competitive, fiber-based alternative. Turns ordinary pulp into any rigid, three dimensional product, using almost no water. And it’s fast!

About PA

We believe in the power of ingenuity to build a positive human future. As strategies, technologies and innovation collide, we create opportunity from complexity. Our diverse teams of experts combine innovative thinking and breakthrough use of technologies to progress further, faster. Our clients adapt and transform, and together we achieve enduring results. An innovation and transformation consultancy, we are over 4000 specialists in consumer and manufacturing, defence and security, energy and utilities, financial services, government and public services, health and life sciences, and transport. Our people are strategists, innovators, designers, consultants, digital experts, scientists, engineers and technologists. We operate globally from offices across the UK, US, Netherlands and Nordics. Discover more at paconsulting.com and connect with PA on LinkedIn and Twitter